The Essential Guide to Hand Pallet Trucks: History, Benefits & Buying Advice

Hand pallet trucks, also known as pallet jacks, have long been a cornerstone of efficient material handling in warehouses, factories, and logistics environments.  Simple in design yet powerful in function, these manual machines have stood the test of time.  In this comprehensive guide, we’ll explore the history of hand pallet trucks, their benefits, and how to choose the right model for your operation.

The History of the Pallet Truck

The modern hand pallet truck traces its origins back to the early 20th century.  While rudimentary lifting devices were used even earlier, the first practical pallet jack as we know it was developed in the 1920s alongside the invention of the wooden pallet.  This combination revolutionised material transport, especially as global supply chains and warehousing needs expanded during and after World War II.

Since then, the design has evolved but remained largely unchanged, testament to its enduring utility.  Today’s models are far more durable, ergonomic, and tailored for specific applications, but the basic hydraulic lifting mechanism remains the same.

Why Hand Pallet Trucks Are Still Essential Today

Despite the rise of automation and electric handling equipment, hand pallet trucks are still one of the most relied upon tools in logistics and manufacturing.  Here’s why:

• Cost-Effective: Low initial investment and minimal maintenance.
• Simple to Use: No training or licenses required for basic use.
• Highly Versatile: Ideal for small to medium loads, indoor spaces, and tight corners.
• Manual Operation: No batteries or charging stations needed.
• Reliable: Rugged steel construction and high-quality hydraulics ensure longevity.

Whether you’re a small business or a large warehouse operator, pallet trucks offer unmatched flexibility and control over material flow.

Explore Our General Range of Pallet Trucks

At Liftruck UK, we stock a wide range of hand pallet trucks suitable for every handling requirement. Our General Range of Pallet Trucks is ideal for everyday warehouse tasks, featuring models with load capacities of up to 2500 kg.

We also offer:

• Extra Long and Wide Pallet Trucks – perfect for large or awkward loads.
• Short & Narrow Pallet Trucks – great for confined spaces or printer's pallets.
• Galvanised & Stainless Steel Pallet Trucks – ideal for food, pharmaceutical, and cleanroom environments.
• High Lift Pallet Trucks – lift to a convenient working height to reduce strain.

How to Choose the Right Pallet Truck

When selecting a hand pallet truck, consider the following key factors:

1. Load Capacity

Most standard pallet trucks can lift up to 2500 kg.  However, if you're dealing with heavier loads, check out our heavy-duty options.

2. Fork Size

Make sure the fork length and width match the size of your pallets.  Our standard size suits Euro pallets, but custom sizes are available on request.

3. Wheel Type

Nylon, polyurethane, or rubber wheels each offer different benefits.  For smooth warehouse floors, nylon is ideal; polyurethane offers quieter operation and better grip.

4. Operating Environment

For cold rooms, cleanrooms, or food-grade areas, opt for stainless steel pallet trucks to prevent rust and contamination.

Maintenance Tips for Longevity

Although hand pallet trucks are low maintenance, regular checks ensure optimal performance:

• Inspect the hydraulic pump for leaks.
• Lubricate moving parts every few months.
• Check and replace worn wheels promptly.
• Clean off dust and debris regularly, especially around the forks and axle.

Why Buy from Liftruck UK?

With over 30 years of industry experience, Liftruck UK is a trusted provider of quality manual pallet trucks, lift tables, and forklift attachments.  We offer competitive prices, expert advice, and fast 1–2 day delivery on most stock items.

All of our pallet trucks come with a 12-month warranty and full aftersales support.  Whether you’re replacing an old unit or equipping a new warehouse, we have the right solution in stock and ready to go.

Final Thoughts

Hand pallet trucks may be simple in design, but their value in logistics and warehousing cannot be overstated.  From their historical roots to their modern-day versatility, they remain one of the most useful tools for moving goods safely and efficiently.

Browse our General Range today or get in touch with our team to find the best pallet truck for your specific needs.

Looking for more than pallet trucks? Explore our full collection of material handling equipment, including sack trucks, platform trucks, and forklift platforms.